Club Car DS 48V 2 Gauge #2 Welding Wire Battery Cable for Regen carts
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Location: Cumming, Georgia, United States
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Item: 282580274033
eBay Club Car DS Regen 48V 2 Gauge Battery Cable Kit One set of 2 gauge battery cables for Club Car DS 48V Regen I cart. (This is not an IQ set!) These wires are made from premium 2 gauge welding wire with color coded insulation and heat shrink. I don’t have white cable so the white cables have been marked with white heat shrink on both ends. These are color coded to make installation easier for you. This cart uses an OBC to tell the charger when to turn on and off. The OBC has the main negative cable running through them middle of it and must be kept in loop. This requires you to choose one of two install methods. 1) We can leave one lug off and send it ready to be installed and you solder it on after it is routed through the OBC. 2) The main ground can be broken down into two cables and you will need to install a passthrough stud in the OBC. We send a diagram and instructions to install the passthrough stud. If you don’t choose a method the cable will be sent as one piece already soldered together. The connectors are 2 x 5/16 solid copper tinned lugs. (I don’t use cheap connectors on my big gauge wires! Make sure you don’t get the big gauge wire with crappy little connectors like so many here on eBay do!) Each wire is made custom in my golf cart shop by me. Each one is soldered using silver solder connections, and then sealed with quality heat shrink to help prevent future corrosion issues. There are 11 wires included. This is all load bearing cables. Other sellers are selling longer cables or more cables for the same setup……so they can charge you more. Welding wire is commonly sold by the foot, so the longer the wire you buy the higher the price. Your factory cables are made as short as possible, why make them longer? More wire means the current has to run through greater resistance in order to reach its final destination, your motor. The reason we upgrade from the factory 6 gauge is to get better flow with less resistance to get the best possible results in battery life, and to increase potential speed and torque……why make your battery pack work harder sending the current through more wire and greater resistance??? I build custom carts all day long. I service all makes and models, all day long. I always use the shortest possible battery cables that maintain your ability to install for many reasons, but the two main reasons are 1) to save my customer money 2) to help maintain quality battery pack lifespan and function. If you need or want a different size, just ask and I can custom make you a set of any length you desire. Also, if you would prefer to have solid copper non-tinned lugs just let me know and I’ll setup the correct price to send you your wires with those instead of the tinned lugs. I have sets for all battery configurations, and for controller to motor or controller to solenoid or for all power wires in the cart power system. Should you forget which wires go where I am always available via email for assistance in installation. Any questions just ask! Shipping will be via USPS Flat rate envelope , which I include FREE so you’ll have you’re cables in 2-3 days, not a week or more. Check out the pictures to see the quality! *I have included a photo of a rollover that happened to one of my customers. The reason I include this is to show the strength of the cables and the benefit of having such strong cables. These batteries were ejected when the factory battery hold downs failed. With cheap cables, the batteries would have be thrown all around and acid would have gone everywhere. But the strength of the cables kept the battery pack together which keeps the passengers safer in the case of a rollover event like this. This is not a feature I recommend trying by any means, however this shows the true strength of good soldered cables over crimped units. And if you’re wondering, the driver walked away unharmed and after inspecting them, the cables were determined to be undamaged and were reused.* Shipping is provided free via USPS Priority Mail flat rate envelope. Try to get free priority shipping from those super cheap listings and they’ll laugh at you. They ship via Donkey Train to in order to show the cheapest prices. Priority Mail delivers within 3 days to 99% of locations.
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